SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications

REFRIGERANT SYSTEM SPECIFICATIONS
Refrigerant System Specifications


DIAGNOSTIC INFORMATION AND PROCEDURES
LEAK TESTING
Special Tools
Refrigerant Leak Testing
NOTE: General Motors vehicles are now manufactured with fluorescent dye installed directly into the air conditioning (A/C) system.
The fluorescent dye mixes and flows with the polyalkylene glycol (PAG) oil throughout the refrigerant system.
Verifying some passive leaks may require using the J 39400-A halogen leak detector, even though the A/C system contains fluorescent dye.
The only time that adding additional fluorescent dye is required is after flushing the A/C system.
Fluorescent Leak Detector
Fluorescent dye will assist in locating any leaks in the A/C system.
NOTE: PAG oil is water soluble.
Use the leak detection lamp in the following areas:
The sealing cap is the primary seal for the service ports.
Fluorescent Dye Injection
NOTE: Use only fluorescent dye approved by General Motors.
- J 41447 R-134A A/C tracer dye-box of 24 can be poured directly into a removed A/C component.
- J 46297-12 replacement dye cartridges is injected into the low side port using J 46297 A/C dye injector kit.
NOTE: Do NOT overcharge the A/C system with dye. Use only one 7.39 ml (0.25 oz) charge.
Halogen Leak Detector
WARNING: Do not operate the detector in a combustible atmosphere since its sensor operates at high temperatures or personal injury and/or damage to the equipment may result.
Ensure that the vehicle has at least 0.45 kg (1 lb) of refrigerant in the A/C refrigeration system in order to perform a leak test. Refer to Refrigerant Recovery and Recharging for recharging the A/C system.
NOTE: Halogen leak detectors are sensitive to the following items:
Clean and dry all surfaces in order to prevent a false warning. Liquids will damage the detector.
NOTE: Follow a continuous path in order to ensure that you will not miss any possible leaks. Test all areas of the system for leaks.
Follow the instructions supplied with the J 39400-A halogen leak detector.
AIR CONDITIONING (A/C) SYSTEM PERFORMANCE TEST
This test measures the operating efficiency of the A/C system under the following conditions:
Test Description
The numbers below refer to the step numbers on the diagnostic table.
1
This step determines if the A/C system has at least the minimum refrigerant charge required to operate the system without damage.
2
This step measures the performance of the A/C system.
3
This step is to allow for vehicle variations as well as high ambient temperatures.
Air Conditioning (A/C) System Performance Test



A/C Performance Table


A/C DIAGNOSTICS CHART
A/C Diagnostics Chart


HEATING PERFORMANCE DIAGNOSTIC
Heating Performance Diagnostic


DEFROSTING INSUFFICIENT
Defrosting Insufficient


NOISE DIAGNOSIS - AUXILIARY BLOWER MOTOR
Noise Diagnosis - Auxiliary Blower Motor


NOISE DIAGNOSIS - BLOWER MOTOR
Noise Diagnosis - Blower Motor


AIR CONDITIONING COMPRESSOR OIL DIAGNOSIS
Air Conditioning Compressor Oil Diagnosis


NOISE DIAGNOSIS - AIR CONDITIONING (A/C) SYSTEM
Noise Diagnosis - Air Conditioning (A/C) System




NOISE DIAGNOSIS - HVAC MODULE
Noise Diagnosis - HVAC Module


ODOR DIAGNOSIS
Odor Diagnosis


Repair Instructions
Description and Operation
Navigation System. Radio Frequency Identification (RFID). Radio Frequency Statement
California Proposition 65 Warning. California Perchlorate Materials Requirements. Accessories and Modifications