TRANSFER CASE DISASSEMBLE
Housing O-ring, Vent Assembly, Drain and Fill Plug Removal

Fig. 27: View Of Transfer Case Housing O-Ring, Vent Assembly, Drain & Fill
Plugs
Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal

Intermediate Drive Shaft Removal

Fig. 28: Identifying Intermediate Drive Shaft
Intermediate Drive Shaft Removal

Rear Output Shaft Housing Removal

Fig. 29: View Of Rear Output Shaft Housing
Rear Output Shaft Housing Removal

Right Transfer Case, Input and Output Drive Shaft Removal

Fig. 30: Identifying Right Transfer Case, Input & Output Drive Shaft
Right Transfer Case, Input and Output Drive Shaft Removal

Rear Output Shaft Housing Disassembly

Fig. 31: Exploded View Of Rear Output Shaft Housing
Rear Output Shaft Housing Disassembly


Intermediate Drive Shaft Disassembly

Fig. 32: Identifying Intermediate Drive Shaft
Intermediate Drive Shaft Disassembly


TRANSFER CASE CLEANING AND INSPECTION

Fig. 33: Identifying Transfer Case Components
Transfer Case Cleaning and Inspection


REAR OUTPUT DRIVE HOUSING CLEANING AND INSPECTION

Fig. 34: Exploded View Of Rear Output Drive Housing
Rear Output Drive Housing Cleaning and Inspection

INPUT SHAFT SEAL REPLACEMENT - RIGHT

Fig. 35: Identifying Input Shaft Seal - Right
Input Shaft Seal Replacement - Right

INPUT SHAFT SEAL REPLACEMENT - LEFT

Fig. 36: Identifying Input Shaft Seal - Left
Input Shaft Seal Replacement - Left


FRONT DRIVE AXLE INNER SHAFT SEAL REPLACEMENT

Fig. 37: Locating Front Drive Axle Inner Shaft Seal
Front Drive Axle Inner Shaft Seal Replacement


INPUT SHAFT AND REAR OUTPUT DRIVE SHAFT CLEANING AND INSPECTION

Fig. 38: Identifying Input Shaft & Rear Output Drive Shaft Components
Input Shaft and Rear Output Drive Shaft Cleaning and Inspection


TRANSFER CASE ASSEMBLE
Intermediate Drive Shaft Assembly

Fig. 39: View Of Intermediate Drive Shaft Components
Intermediate Drive Shaft Assembly


Rear Output Shaft Housing Assembly

Fig. 40: Identifying Rear Output Shaft Housing Components
Rear Output Shaft Housing Assembly


Output Flange Installation

Fig. 41: Exploded View Of Output Flange Components
Output Flange Installation


Right Transfer Case, Input Shaft and Output Drive Shaft Installation

Fig. 42: View Of Right Transfer Case, Input Shaft & Output Drive Shaft
Right Transfer Case, Input Shaft and Output Drive Shaft Installation

Rear Output Shaft Housing Installation

Fig. 43: Identifying Rear Output Shaft Housing
Rear Output Shaft Housing Installation


Intermediate Drive Shaft Installation

Fig. 44: View Of Intermediate Drive Shaft
Intermediate Drive Shaft Installation

Housing O-Ring, Vent Assembly, Drain and Fill Plug Installation

Fig. 45: View Of Transfer Case Housing O-Ring, Vent Assembly, Drain & Fill
Plugs
Housing O-ring, Vent Assembly, Drain and Fill Plug Installation

Description and Operation
Driver Information Center (DIC)
Windows