SPECIFICATIONS
APPROXIMATE FLUID CAPACITIES
Approximate Fluid Capacities

FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications

ADHESIVES, FLUIDS, LUBRICANTS AND SEALERS
Adhesives, Fluids, Lubricants and Sealers

COMPONENT LOCATOR
TRANSFER CASE DISASSEMBLED VIEW

Fig. 1: Disassembled View Of Transfer Case


DIAGNOSTIC INFORMATION AND PROCEDURES
SYMPTOMS - TRANSFER CASE
Strategy Based Diagnostics
Review the system operations in order to familiarize yourself with the system functions. Refer to Transfer Case Disassembled View, Transfer Case Description and Operation and Rear Drive Axle Description and Operation. All diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system condition. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Strategy Based Diagnosis.
Visual/Physical Inspection
Intermittent
Test the vehicle under the same conditions that the customer reported in order to verify the system is operating properly.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:
NOISY IN DRIVE
Noisy in Drive


NOISY WHEN COASTING
Noisy When Coasting


INTERMITTENT NOISE
Intermittent Noise


CONSTANT NOISE
Constant Noise


TRANSFER CASE LEAK DIAGNOSIS
Transfer Case Leak Diagnosis



Repair Instructions - On Vehicle
Repair Instructions - Off Vehicle
Exterior Lighting. Windshield Wiper/Washer. Climate Controls
Vehicle Messages. Battery Voltage and Charging Messages. Brake System Messages